- Faded, muted tropical print
- Soft, broken-in hand-feel
- Relaxed, well-worn drape
- Fabric
- Cotton
- Fit
- Relaxed aloha
- Sizes
- S–3XL
- Screen print + embroidery
For corporate teams, resorts & brands
Custom Hawaiian Shirts & Aloha Shirts Cut and Printed to Your Spec
JaceApparel manufactures custom Hawaiian shirts: aloha shirts cut and sewn to your print and panel spec, from 100 pieces per colour. The first prototype is sewn 7–10 working days after the tech pack locks. Get fully branded aloha shirts tailored for your team uniform, resort staff or retail collection. Stand apart from generic off-the-shelf styles without long waiting times.
- MOQ
- 100 pcs / colour
- Service
- Print · embroidery · private label
- Lead-time
- 7–15 days production
The style range
Nine Hawaiian Shirt Styles, from a Printed Blank to Your Print
Nine aloha silhouettes, each cut and printed to your own marker and artwork — the collar, the pocket and the print are yours to set.
- Low-saturation palm and floral prints
- Reads as a uniform, not a costume
- Suits company and staff wear
- Fabric
- Cotton or cotton-poly
- Fit
- Relaxed aloha
- Sizes
- S–3XL
- Screen print
- Pattern runs along the hem
- Print framed on the placket
- The classic resort-shirt layout
- Fabric
- Rayon
- Fit
- Relaxed resort
- Sizes
- S–3XL
- Screen print
- Chest pocket matched to the print
- Logo sits on a clean panel
- Easy spot for your own mark
- Fabric
- Cotton
- Fit
- Relaxed aloha
- Sizes
- S–3XL
- Screen print + embroidery
- Continuous pattern across the cloth
- The design runs edge to edge
- One print over the whole shirt
- Fabric
- Polyester or cotton-poly
- Fit
- Relaxed aloha
- Sizes
- S–3XL
- All-over sublimation
- Open, one-piece collar
- Relaxed, casual resort fit
- Made to layer over a tee
- Fabric
- Cotton or rayon
- Fit
- Casual resort
- Sizes
- S–3XL
- Screen print
- Your mark stitched, not printed
- Placed on the chest or pocket
- Permanent, raised finish
- Fabric
- Cotton or cotton-poly
- Fit
- Relaxed aloha
- Sizes
- S–3XL
- Embroidery — chest or pocket
- Photograph-led print
- Coastline, skyline or your scene
- Keepsake / souvenir shirt
- Fabric
- Polyester
- Fit
- Relaxed aloha
- Sizes
- S–3XL
- All-over sublimation
- The same print scaled down
- Small sizes, cut for children
- Matches the adult styles
- Fabric
- Cotton or cotton-poly
- Fit
- Kids’ aloha
- Sizes
- Cut to your kids’ size chart
- Screen print
Fabric & fit
Four Fabrics for the Job, and the Fit behind Them
The cloth is the first decision, the fit the second. Here is what each fabric gives you, who it suits, how the design gets onto it, and the sizing behind the shirt.
01Premium Cotton
- High breathability
- Easy to wash and durable
- Soft hand-feel on the skin
Best forHot-climate corporate team uniforms
02Pure Rayon
- Lightweight
- Good moisture absorption
- A premium drape and flow
Best forResorts and higher-end retail
03Polyester
- Wrinkle-resistant
- Colour-fast
- Low-maintenance, quick wash and dry
Best forStaff who travel or work across sites
04Cotton-Poly Blend
- Balances breathability with wrinkle resistance
- Cost-effective
- Holds its shape over repeated wear
Best forLarge-volume bulk orders
Print & branding
01
Screen printing
- Bold, opaque colour laid straight onto the cloth
- Best on cotton, rayon and blends
- From a single logo to a full tropical motif
02
All-over sublimation
- Edge-to-edge, colour-fast print across the whole shirt
- How scenic and photographic patterns are made
- Dye pressed into polyester and poly-blend cloth
03
Embroidery
- Your mark stitched on the chest or pocket
- Permanent, raised finish
- Holds up through many washes
04
Woven labels & hangtags
- Woven or tagless care and size labels
- Plus a branded hangtag, finished in the pack
- So the shirt feels like the brand, not a blank
Fit & sizing
| Measure | Detail |
|---|---|
| Standard fit | S–3XL, relaxed aloha cut |
| Extended sizes | 4XL–5XL on request |
| Collar | Camp (one-piece) or classic button-front |
| Closure | Button-front placket |
Fabric weight & eco
| Measure | Detail |
|---|---|
| Weight | Matched to your target GSM and fibre blend — confirmed on the quote, so the fabric you approve is the fabric you get. |
| Eco options | Organic cotton & low-impact dye — available on request. |
Best-seller collections
Four Shirts We Make Again and Again
These programs have run for many teams already. Tell us who the shirt is for and we match a print, a cut and a budget to it.
Best forCorporate retreats and company off-sites
The classic staff shirt — a full-colour palm and hibiscus print cut as a matching team uniform, so a group reads as one group on a company trip. It is a straightforward first program for a corporate or hospitality team.
- Full-colour palm and hibiscus print on a cotton cloth
- Relaxed aloha fit, S–3XL standard, larger on request
- Chest or back printing, with an embroidered logo optional
Best forHigh-end resort and hotel staff
A small shell-and-wave print in soft neutral tones, cut loose for a relaxed resort fit. It is the uniform that matches a high-end property — branded, but never shouting for attention.
- Small shell-and-wave print in soft neutral tones
- Loose resort cut through the body and sleeve
- Pure rayon, or a cotton blend, for a soft drape
Best forBeach bars and tour operators
Big bright flamingo and sunset prints that read at a distance — a uniform with energy for venues where the shirt is seen from across a beach, a deck or a tour bus. High-contrast prints keep your logo readable too.
- Large high-contrast flamingo and sunset print
- Cut to stay readable against a bright background
- Polyester or cotton-poly for colour-fastness in the sun
Best forTravel agencies and restaurant chains
Your logo worked into the tropical print, in a unisex cut for a large team. Where a small team just needs the shirt, a chain needs the same shirt in every location — and the ability to re-order it.
- Your logo worked into the print, or embroidered on the chest
- Unisex cut, sized across a whole team
- The same print re-ordered for a new location or season
Bulk pricing
Order Packs, Priced per Piece
Base unit prices by order quantity. A bigger run lowers the per-piece cost — and a clear MOQ is written on every pack so you know the floor up front.
Prices below are base unit prices. The final cost depends on print and embroidery complexity, fabric choice and custom labels — so treat these as the starting point, not the invoice.
| Package | Order qty | Unit price | Included services | Production | Request a quote |
|---|---|---|---|---|---|
| Basic Bulk Pack | 100–199 pcs | $25–30 / pc |
| 7–15 days | Get a Custom Quote |
| Standard Bulk Pack | 200–499 pcs | $21–27 / pc | Same inclusions | 7–15 days | Get a Custom Quote |
| Premium Bulk Pack | 500+ pcs | $18–24 / pc | Same inclusions | 7–15 days | Get a Custom Quote |
Contact our sales team for a further volume discount on large projects.
Why partner with JaceApparel
What You Get When You Work with Us
What actually decides an aloha shirt order — support, a low minimum, QC and freight.
Full design support
Bring the brand idea; we build the pattern, the print and the embroidery templates for you.
A low, honest minimum
Start at 100 pcs per colour to test the style, without committing to a big run.
Multi-stage quality control
Fabric check, mid-production check, and a full pre-shipment inspection, with packing re-checked.
Reliable global shipping
DDP, DAP or DPU freight to most countries — by air or by sea.
Production floor
20,000 sqm
Workforce
400+ people
Annual output
~1,000,000 pcs
Operating since
2015
On the body
Aloha Shirts Worn, Printed and in Use
Sourcing, answered straight
Common Sourcing Challenges & How We Solve Them
Two objections show up on nearly every first brief — the minimum and the timeline. Here is the problem, the fix, and a client who watched it land.
High minimum-order barriers force you to overstock unproven designs
Pain point
- Many custom apparel factories require hundreds of pieces per colour for full-print custom garments.
- For resort uniform refreshes or brand test runs, you are forced to buy far more inventory than you actually need.
- This ties up working capital and raises dead-stock risk, especially when you haven’t validated new print patterns on your team or customers.
Our solution
Our MOQ is 100 pcs per colour, so a full-print run starts small instead of at a bulk quantity.
- Full-print runs start at the same 100 pcs per colour as a plain garment.
- Most buyers start with one trial colour, then scale to a larger run once the print is proven.
- You validate fabric, print effect and staff fit without heavy inventory investment.
“We wanted to refresh our beach resort staff uniforms but were nervous to commit to hundreds of pieces without seeing how the new print would work on-site. The 100-pcs-per-colour MOQ let us run a controlled trial batch first. The colour rendering and fabric quality were better than we expected, and the staff were happy with the fit. We later placed a repeat order ahead of peak tourist season.”
Slow overseas production puts your event timeline at risk
Pain point
- Many overseas suppliers quote long production windows for custom-printed shirts.
- Corporate retreats and resort seasonal openings have fixed dates.
- Sampling delays or slow manufacturing can leave you without uniforms right before your important event.
- Rush orders often come with expensive rush surcharges.
Our solution
After pre-production sample confirmation, bulk production completes within 7–15 days.
- Orders ship on the dated production window agreed on the quote.
- We send in-process production photos during the run, so you can see it progress.
- We flag potential bottlenecks early so you can lock your event schedule without unexpected rush fees.
“Our company annual retreat date was locked months in advance, and we only had a short window for finished custom aloha shirts. Other factories quoted lead-times that would not work for us. JaceApparel finished production inside the window we needed, shared progress photos during manufacturing, and the whole shipment arrived ahead of our event. The embroidered-logo details held up great after multiple washes.”
Questions
Frequently Asked Questions About Custom Hawaiian Shirts
01What is your minimum order quantity for custom Hawaiian shirts?
From 100 pcs per colour. Each colour carries the minimum on its own, and sizes can be mixed inside one — no per-size thresholds.
Ask about a Hawaiian shirt run02Can I get fabric swatches or pre-production samples?
Yes. Tell us what you want printed and we quote a swatch or a pre-production shirt before bulk. Both the fee and the window are itemised on the quote, so the cloth is signed off first.
Ask about a Hawaiian shirt run03What printing & branding options do you offer? Embroidery, all-over-print, woven labels?
Screen printing, all-over sublimation and embroidery, plus woven or tagless labels, hangtags and care marks. All of it is applied before the goods are packed.
Ask about a Hawaiian shirt run04Do you supply eco-friendly organic-cotton Hawaiian shirts?
We can quote organic cotton and low-impact dye on request. It isn’t a standing stock line, so availability and the up-charge are confirmed at RFQ.
Ask about a Hawaiian shirt run05What is production & shipping lead-time?
Aloha shirts run 7–15 days in bulk. Freight goes DDP, DAP or DPU to most countries — 5–7 days in the air, 30–45 on the water.
Ask about a Hawaiian shirt run06What size ranges can you produce?
Aloha fit runs S–3XL as standard, with 4XL–5XL on request; your tech pack fixes the final size set.
Ask about a Hawaiian shirt run07Can you create original custom artwork based on my concept?
Yes. Give us the idea, a sketch or a shirt you already own and the pattern, print and embroidery are built from it — proofed before the run.
Ask about a Hawaiian shirt runOpen a design brief
Ready to Launch Your Custom Hawaiian Shirt Project?
Share your design concept, quantity and branding requirements \u2014 we come back with a formal quotation within one business day.