Underwear is something intimate that we are all FAMILIAR with. But very few of us ever think about how it reaches our drawers.
Well, but those who know, know. Selling undies can be a lucrative venture. I mean, have you seen Calvin Klein?
But that only comes true if you know the RIGHT CHANNELS. The good thing is you don’t have to worry too much about that with JaceApparel by your side.
We’ve guided over 5000 clients just like you. They have been able to settle on a suitable manufacturer.
And this time it is NO DIFFERENT with our deets on who to watch out for among underwear manufacturers in USA.
Easily break into the North American underwear market. Make the decisions that SUPERCHARGE your income while minimizing risks.
Time to get started!
Table of Contents
A Comparative Analysis of 15 Underwear Manufacturers in USA
| Company | Primary Materials | Product Types Offered | Unique Selling Point | Price Category | Rating |
| Thunderpants USA | Organic cotton, spandex, ECONYL. | Briefs, boxers, swimwear. | Upcycled family-owned | Medium | ★★★★★ |
| Gary Wear | Natural flannel, proprietary vinyl. | Incontinence underwear, pads. | Specialized incontinence | Medium | ★★★★★ |
| Cord Apparel | Eco-friendly fabrics. | Custom briefs, trunks. | Ethical private label | Premium | ★★★★★ |
| Innovate Apparel | Sustainable fabrics | Apparel innovations | Emerging sustainable | Medium | ★★★★★ |
| Bgreen Apparel | Organic/recycled cotton, polyester. | Basics, active undies. | Biodiversity partnerships | Budget | ★★★★★ |
| BKage underwear | Premium custom fabrics. | Custom boxer briefs. | Full-service production | Premium | ★★★★★ |
| BOMME STUDIO | Recycled/upcycled materials. | Bespoke underwear | LA artisanal | Premium | ★★★★ |
| Rawganique | Organic cotton, hemp, merino. | Hemp/cotton, all types. | Long-standing organic | Premium | ★★★★ |
| Hanes | Cotton blends, recycled materials. | All basics, packs. | Global everyday leader | Budget | ★★★★★ |
| Proclaim | Organic cotton, hemp, Tencel Modal. | Hipsters, bikinis. | WOC-owned diverse | Medium | ★★★★ |
| Quince | Organic cotton, spandex. | Packs hipsters, briefs. | Factory-transparent | Budget | ★★★★ |
| Object Apparel | Organic/recycled, wool, down. | Basics, loungewear. | Zero-waste Australian | Medium | ★★★★★ |
| Brook There | Eco fabrics | Briefs, boyshorts. | Patterned joyful | Premium | ★★★★ |
| Pico Manufacturing | Wide range of common options. | Sleepwear, undies wholesale. | Legacy producer | Medium | ★★★★ |
Best 10 Underwear Manufacturers in USA
We’ll begin with the highest-ranked, breaking down each company to see why you might like them.
1. Thunderpants USA – A women’s first underwear manufacturer with unique organic blends
Website: https://thunderpantsusa.com/
Founded: 1995
Women all over the world can thank the two Bidwill sisters for starting Thunderpants. They couldn’t handle UNCOMFORTABLE underwear and decided to take over the market instead. However, they started in New Zealand. They are a giant among underwear manufacturers in USA.
Proprietary Blends
Get a home-brewed blend of organic cotton and spandex. They have their own RECIPE that allows spandex to keep its shape for a while. Plus, they pinkie promise that it is non-toxic.
Wedgie-Proof
Thunderpants make their undies with THOUGHTFUL cuts to stop the fabric from riding up. And they come with soft, folded bindings for generous coverage. All this adds up to a COMFORTABLE all-day wear.
Sustainability
Bet on a Lingerie Manufacturers that has near-zero-waste operations. I mean, they UPCYCLE FABRIC remains, something they call “Scrap Panel” designs. Their efforts go all the way to sustainable fabrics, too, like Vegan materials.
What they do best:
- Bike Shorts
- Boxer Brief
- Bralette
- Camisole
2. Gary Wear – Your number one source of waterproof underwear in the USA
Website: https://garywear.com/
Founded: 1958
If you wanna bet on a family-owned company, Gary Wear is a GREAT OPTION. They’ve been in the undies game for over 30 years. And their specialty is washable incontinence goodies.
Waterproof
Since they are in the WASHABLE business, they have their waterproof tech on lock. It uses special polyurethane-laminated polyester. That means that your customers will enjoy dryness and some airflow.
Discreet Design
You can clock this on their signature Active Briefs. They give you a sleek, modern feel that is slim. What they have in mind is for them to fit SMOOTHLY over customers’ disposable pads.
Custom Sizing
With the SPECIAL CARE they take to treat the products, you can expect a precise fitting. These folks do this as standard, based on the measurements you give. NO customer COMPLAINTS means they put pressure on even underwear manufacturers in China.
What they do best:
- Active Briefs
- Adult Cloth Diapers
- Adult Plastic Bibs
- Bedding covers
Between us: If you wanna deal in waterproof underwear, go with TPU instead of PUL. TPU is just better and with fewer chemicals.
3. Cord Apparel – Accessible but ethical underwear partner
Website: https://cordapparel.com/
Founded: n/a
Coming from Missouri City, Cord Apparel targets both new and old clothing brands. Well, that is cause they are a full-service manufacturer. This has allowed them to fly ABOVE other underwear manufacturers in USA.
Low Minimums
Knocking on their door on a budget is super REALISTIC with their MOQs. For cut-and-sew operations, expect to snag just 50 pieces to begin with. That is a lot lower than some overseas factories with upwards of 500 pieces.
Ethical Practices
The building blocks at the core here are their mission for SUSTAINABLE CHOICES. On top of the sustainable fabrics, they give you tip-top health safety. All their clothes AVOID harmful chemicals completely.
Cut-and-Sew Experts
All their sewing work happens in American facilities, competing even with the Jacket Manufacturers in the USA. That is how BROAD their product range is. And in any of these options, they do it all custom, from design to even unique custom labels.
What they do best:
- Bralettes
- Camisoles
- Chemises
- Co-ord Sets
4. Innovate Apparel – A snappy customization king, making it easy to get your business going.
Website: https://innovateapparel.co/
Founded: 2009
With one foot in the USA and another in the UK, it is fair to say that they are on top of their game. People know Innovate Apparel for PRIVATE LABEL work. Innovate has Pakistani facilities. Still, they remain a big deal among underwear manufacturers in USA.
Full Customization
It’s always an open buffet when working with Innovate Apparel. You can pick the fabrics, colors, or even prints that best suit YOUR STYLE. Whatever you go with has excellent air flow, is good on the skin, and stays dry.
Mouthwatering Timelines
People from Innovate Apparel will not waste your time. They make sure to ship your FINAL ORDER in 3-4 weeks. Yes, from design approval, they edge out even Thai underwear manufacturers.
Accessibility Features
They make BUDGET-FRIENDLY options with their offerings ranging from $12 to $24. That will depend on the materials you go with and the design, too. Other perks include free shipping anywhere in the world for bulk orders and a bunch of DISCOUNTS.
What they do best:
- Bath Towels
- Bathrobes
- Underwear
- Blankets
As your private label clothing manufacturer, JaceApparel gives you customization for days. That includes things like fabrics, enclosures, seams, hang tags, and more.
No matter how much you choose to make the design your own, we give you pro-types in 7-10 days. Create a brand that speaks to YOUR VISION to earn a loyal customer base.
5. Bgreen Apparel – A fully integrated darling with stretchy fabrics
Website: https://bgreen.com/
Founded: 2002
This family-owned undies maker comes with a long history. That has allowed them to HONE their craft. So they currently tower over other underwear manufacturers in USA.
Stretch Fabric
Bgreen’s underwear is POPULAR in the market for its 4-way stretch material. They concoct it with a mix of 90% organic cotton fabric and 10% spandex. Of course, some styles will come with 100% organic cotton rib if you wanna go all out on that NATURAL feel, which also appeals to shoppers actively searching for sustainable lingerie brands that prioritize organic fibers.
Anti-Ride-Up
Their designers understand that customers hate undies riding up. That is why they came up with ONE-PIECE back panels. These are excellent for shaped front pouches to draw in your male clients.
Fully Vertical
When we say FULLY vertical, we mean all the magic happens in their Los Angeles-area factory. That means you get quality control with precision like never before. Plus, the RESPONSE TIME to your orders is at neck-breaking speed.
What they do best:
- Athletic Bra
- Athletic Short
- Bikini
- Boy Short
6. BKage Underwear – A speed-focused private label champ with high-quality printing
Website: https://customboxerbrief.com/
Founded: 2003
To find BKage underwear, you can also use the site name “custom boxer brief”. They have been SPEARHEADING the private label thing for 18 years. So it is safe to mention them among the big-name underwear manufacturers in USA.
Customization
You don’t have to imagine your brand getting FULL range customization to work with. Well, that is because BKage underwear has it for you in spades. You get to choose from fabrics, colors, and logos REGARDLESS of gender or age.
Heat Transfer Gurus
These guys are pretty confident in their heat transfer method. Through the branding method, you get high-quality, complex, and colorful designs. That means the prints stay BRIGHT on performance fabrics like nylon spandex blends.
Good Speed
Speed is the name of the game when you get into bed with BKage. But first, you must cough up a 30% deposit, and you’ll be seeing results in 14 days. They are so FOCUSED that you even get a response on quotations in 1 hour.
What they do best:
- Briefs
- Midway briefs
- Trunks
- Jockstraps
Hot take: Dealing with underwear made from ORGANIC materials? You should consider DTF as a form of printing. It works like a charm across the major material types, and you can get totally SAFE colors.
7. Bomme Studio – A scalability partner pushing the premium undies
Website: https://www.bommestudio.com/
Founded: 2014
This Los Angeles-based company is the creation of Bo Matthew Metz. He still serves as CEO with 20+ years in the game. In this time, he has built the company to stand TALL among underwear manufacturers in USA.
Premium Underwear
They make quality intimate wear that targets the upper price segments in the market. You can see it in the styles that focus on feel and fit. As a result, Bomme’s PRIVATE LABEL lines are great if you wanna make a tad more profit.
Fully Scalable
Once you get started, you DON’T have to worry about production bottlenecks. For bulk orders, you will need to get about 600 units. This means BETTER volume costs for you, and you can increase the amount as your biz grows.
Sustainability Forward
The company uses materials from verified partners. Their ETHICAL nature is out of the question, and the materials are recycled. It makes them one of the top sustainable clothing manufacturers in the USA.
What they do best:
8. Rawganique – A multinational with a mindful focus on simple organic undies
Website: https://rawganique.com/
Founded: 1997
What do you get when an off-grid homesteader tries to make clothes? Rawganique is the answer! They started in Denman Island, and you can see their heritage in simple ORGANIC PURITY, which has also made them a quiet reference point for buyers who usually work with specialist lingerie manufacturers UK and across Europe.
Synthetic-Free
As we’ve mentioned, purity is what they live by. That is why they only use organic cotton, linen, and pure merino wool. Even when it comes to trims, they are all completely BIODEGRADABLE.
Multinational
They have their plants dotted across the GLOBE. They are not just competing with underwear manufacturers in USA. You’ll find them in Canada and Europe, serving the same quality.
Elastic-Free
Something IMMEDIATELY sticks out about their undies; there is NO ELASTIC. That is why you might see drawstrings for a natural drape. However, despite the design, they stick to their plastic-free ethos.
What they do best:
- Boxers
- Briefs
- Bras
- Socks
JaceApparelshould be your go-to cut-and-sew manufacturer. We give you SYNTHETIC FEE options like bamboo, modal, cotton, and wool. Safety and quality are core to use, which is why we offer you batch-level verification.
And we come CERTIFIED by names like GOTS, GRS, and OEKO-TEX. People won’t be able to shut up about how good your products are.
9. Hanes – Delivering on both fabric tech and ESG
Website: https://www.hanes.com/
Founded: 1901
Hanes traces its roots to Shamrock Mills in 1900. John Wesley Hanes started it as a hosiery-making company. And they have built from that to become a NOTABLE name among underwear manufacturers in USA.
X-Temp
It is hard to separate X-Temp fabric from Hanes. They’ve developed this magic material to work on BODY HEAT. So customers will get QUICK cooling with a dash of moisture management.
FreshIQ
Another PROPRIETARY tech of theirs is the FreshIQ technology. It is a great solution to odor-causing bacteria. It is good for active people who are also targeted by gym clothing manufacturers in the USA.
ESG Initiatives
Hanes takes the lead on both environmental and social fronts. They have data showing that they’ve CUT DOWN on water and energy use by about 23–31%. Plus, they have aligned themselves to support UN global development.
What they do best:
- Bras
- Panties
- Undershirts
- Briefs
10. Proclaim – All-inclusive women’s ready-made undies
Website: https://www.wearproclaim.com/
Founded: 2017
The company was born from Shobha Philips’ search for nude lingerie matching her SKIN TONE. For this reason, Proclaim stands out from the crowd with its colors. So, they’ve taken over the women’s section among underwear manufacturers in USA.
Nude Shade
With their nude line, you can get 6 to 8 different skin tones. But don’t think that you are limited to just beige. They try to accommodate DIVERSE complexions.
Skin-Conscious
Proclaim will use all the latest and greatest fabrics for the ENVIRONMENT and your SKIN. You should expect TENCEL™ Lyocell fabric on most pieces. Their materials come from GOTS and OEKO-TEX® certified or assurance.
Waste-Minimization
By using pattern layouts, the manufacturer shows it is keen on low-waste strategies. And they have been reusing offcuts from material for INSULATION and more. They even go as far as to donate unsold inventory.
What they do best:
- Mid-rise briefs
- High-rise briefs
- Bralettes
- Bodysuits
Heads up: When creating your designs, always keep in mind that EMOTIONAL RESONANCE is a thing. You can use colors to make your customers feel better instead of just being FASHIONABLE.
People Also Ask About Underwear Manufacturers in USA
1. What certifications should buyers look for in underwear manufacturers in the USA?
The underwear you want should have OEKO-TEX Standard 100, GOTS, and CPSIA Compliance. These are the basics for safety & chemical checks. On the other hand,WRAP, SA8000, and Fair Trade USA are good indicators of ethics.
2. How do USA underwear manufacturers compare in cost to overseas production?
Normally, you should expect to pay 2 to 4 times more per unit when you work with USA underwear manufacturers. YES, it is pretty expensive compared to OVERSEAS production. The USA has sky-high wages, energy costs, transport, and so on.
3. What styles are best to buy from USA manufacturers?
For the best margins, PREMIUM BASICS with organic materials are a nice route. They are trendy and move well. Alternative underwear styles include performance and sustainable blends.
4. What issues will be a pain to deal with when working with underwear manufacturers in the USA?
The biggest issue would be labor scarcity. This is a big deal in the US, coupled with supply chain gaps. In other words, your manufacturer might need to IMPORT a lot of stuff. Stringent regulations are also a thing, and they might STRANGLE your operations.
What’s Next
With JaceApparel, you don’t even need underwear manufacturers in USA. We match everything they deliver and go a step further.
We have a team of over 500 skilled workers spanning DIFFERENT domains. That means we can handle any step of development from prototyping all the way to branding.
And we have all the LATEST techniques, including screen and sublimation printing. Whether it is private label or white label, you can rest easy knowing that your orders are in the best hands.
Establish a SOLID REPUTATION and start a business that lasts generations. Take the first step today! Get your FREE QUOTE.
Sources:
Thomasnet – Underwear Manufacturers and Suppliers in the USA and Canada
Reddit – Seeking USA-Based Panty Manufacturer
Ensun – Top Undergarment Manufacturers in the United States
