Welcome you my Lyocell fabric guide for 2025.
I leave no stone unturned in this article. I’m going to talk about what most blogs leave out in an attempt to sell you other fabrics.
If you’ve been skeptical about Lyocell fabric, then this is for you. As a clothing manufacturer, I’ve manufactured hundreds of thousands of Lyocell apparel. So I know a thing or two about it. And watch how this fabric positively impacts your profit margins.
In this guide, I cover:
- What Lyocell fabric is and its history
- Why customers love Lyocell
- A deep comparison with other types of fabrics
- The top 5 Lyocell fabric variations
- Cost of Lyocell fabric (you won’t believe this)
Let’s dive in…
Table of Contents
What is Lyocell Fabric?
Lyocell is a man-made fabric that is considered a premium choice to silk or cotton. And by man-made, I don’t mean that it’s a synthetic fiber.
In fact, Lyocell is environmentally friendly because its fibers are from wood pulp. Much more on that later!
Lyocell has quite a history…
Did you know that its first pilot production was in 1972 by American Enka? What made it appealing was that it featured nature’s ingredients. Something that challenged the status quo of synthetic fibers like Polyester Mesh Fabric.
However, the project was abandoned due to fiber consistency problems. And equipment corrosion due to NMMO (N-methylmorpholine N-oxide) corrosiveness. At high temperatures.
Oh, NMMO (N-methylmorpholine N-oxide) is a solvent used in the production of Lyocell.
A British company named Courtaulds Fibres recircled back on the idea. Studying Enka’s failures, which led to the production of Tencel. Note that the words Lyocell and Tencel mean the same thing.
Now, let’s see why Lyocell fabric has gained popularity among clothing suppliers.
3 Benefits of Lyocell Fabric
Like I said, Lyocell is a plant-based fabric that is made from wood pulp. So, the first benefit is obvious.
Lyocell Fabric is Environmentally Friendly
When it comes to Lyocell fabric being sustainable, we look at it in three ways:
- Is it biodegradable?
- Does its production harm animals?
- How much waste is released to the environment during its production?
First off, the production of Lyocell involves using wood pulp from Eucalyptus. If you are a sustainability ‘junkie,’ then you’ve heard of Eucalyptus fast-growing. And its renewable nature.
Secondly, Lyocell does not require raw materials from animals. As in the case of Merino wool fabric, which involves the shearing of sheep. This can be stressful and harmful to the sheep if done carelessly.
Lastly, the closed-loop production of Lyocell fabric involves reusing the solvent. Hence, no massive pollution to the environment.
Even the CEO of Sheet & Giggles agrees:
Source: Reddit.
Lyocell Fabric is Extremely Durable
Lyocell has been made to resist wear and tear, making it one of the strongest fabrics ever made.
One factor is, of course, because of its superior elasticity. Still disappointed that Elastane fabric is more elastic compared to Lyocell. But in no way is the latter inferior.
This makes it the perfect fabric for athleisure and performance wear.
You just have to find a gym clothing manufacturer that can deliver to perfection. And watch hundreds of customers flock your store.
Lyocell is Very Soft
Lyocell is very soft to the skin (more than Merino wool). Hence, it’s popular for gym apparel and undergarments. Premium manufacturer t shirts in Portugal often highlight this exceptional softness as a key selling point for their lyocell collections. You’d even confuse it for freshly fallen snow on your bare skin.
Of course, this tends to raise concerns about its durability. But no worries, your Lyocell clothing can hold its shape for years without scratches.
Additionally, Lyocell is breathable and wicks moisture away. This makes it perfect for any type of weather! See? You can never go wrong selling premium Lyocell fabric.
Behind the Scenes: The Making of Lyocell Fabric
Here’s a quick run-down of how Lyocell fabric comes to life:
Step 1). Forming the wood pulp
I have already said this a thousand and one times on this guide, and I will say it again. Wood pulp is the base raw material used in the production of Lyocell fabric.
Here, hardwoods like Eucalyptus are fed into chemical digesters. This then softens the chips into a soft pulp.
Step 2). Cleaning the pulp
The process is very simple, with manufacturers using water to clean the wood pulp. Occasionally, bleaching agents are used to sanitize them.
Next, the pulp is dried on clean sheets and rolled into reels.
Step 3). Cellulose dissolution
The reel sheets are broken down into smaller pieces by massing them through amine oxide. The result is a clear cellulose.
Step 4). Filtering and Spinning
The clear cellulose is filtered through spinnerets. The process is rigorous and creates long, thin fibers.
Step 5). Washing and drying the fibers
Again, the fibers are dipped into a vat filled with amine oxide. Next, they are washed with demineralized water before drying the Lyocell fibers.
Step 6). Finishing
The fibers are cut and are ready to be used for different apparel and accessories.
Lyocell Vs. Other Fabrics
| Feature | Lyocell | Cotton | Polyester | Silk | Merino Wool |
| Source | Made from sustainably sourced wood pulp, mainly eucalyptus. | Derived from the fluffy seed fibers of the cotton plant. | Created through chemical synthesis from petroleum. | Spun from the cocoons of silkworms. | Shorn from Merino sheep, typically raised in cooler climates. |
| Sustainability | More eco-friendly due to closed-loop processing and biodegradable output. | Moderately sustainable but requires high water and pesticide use. | Least sustainable. It is petroleum-based and non-biodegradable. | Natural and biodegradable, but dependent on animal farming. | Renewable, but livestock farming impacts land and water resources. |
| Softness | Smoother than cotton, comparable to silk, ideal for sensitive skin. | Softer than synthetic fabrics but coarser than Lyocell or silk. | Often feels rough unless heavily processed. It lacks natural softness. | Silky and luxurious to the touch, among the softest fabrics. | Soft with a light texture. Also less smooth than Lyocell, but warmer. |
| Strength | Strong, both wet and dry. Also more durable than silk or cotton. | Fairly strong when dry, but weakens significantly when wet. | Extremely strong, resistant to stretching and tearing. | Weak and prone to damage from friction or washing. | Strong and elastic. It holds shape well, especially in knit garments. |
| Moisture Control | Excellent moisture-wicking and quick drying. | Absorbs moisture well but dries slowly. | Traps moisture. Not breathable without treatment. | Poor moisture handling. It can feel sticky in humid climates. | Naturally wicks moisture and regulates temperature very well. |
| Breathability | Highly breathable, making it comfortable for warm weather. | Breathes well but may retain heat in thicker weaves. | Lacks breathability without specialized fabric structures. | Somewhat breathable, but not ideal for hot climates. | Excellent airflow keeps the body cool or warm as needed. |
| Pricing | $4.50 – $6.00 per yard. | $6.00 – $9.50 per yard. | Prices start at $1.80 per yard. | Prices start at $14.00 per yard. | Prices start at $40 per yard. |
| Rating | ★★★★ | ★★★ | ★★ | ★★★★ | ★★★★ |
Top Variation of Lyocell Fabric to Try in 2025
Here are 6 types of Lyocell Fabrics you should check out.
Brushed Lyocell
If comfort is your thing, then Brushed Lyocell will blow your mind. This version is made by lightly brushing the fabric surface, which gives it a soft, fuzzy finish. Forward-thinking China Hoodie Manufacturers have been quick to adopt this premium material for their high-end collections.
Think of it like a microfleece feel without the synthetic touch. It holds warmth better than regular Lyocell, ideal for cold-weather gear.
Pajama robes and loungewear made from this fabric are a dream. Plus, it keeps that breathable quality, so your customers won’t overheat. More brands are picking this up for fall lines in 2025. You’ll love it if you’re into cozy textures that still feel luxurious.
Stretch Lyocell
“Model wearing a stretch lyocell cloth.”
Stretch Lyocell is what happens when comfort meets flexibility. This fabric is a blend of Lyocell and a little bit of spandex. It gives you that nice stretch without turning into plastic-feeling activewear.
You get to move freely and still feel like you’re wearing something breathable. It doesn’t trap sweat or cling too much. Hence, making it great for gym wear or travel outfits. If your wardrobe is all about movement and no fuss, this is your best friend.
Pro Tip. Expect to see more athleisure brands adopting this Stretch Lyocell for 2025 collections. Oh, and it’s machine washable too. Very convenient for your fitness enthusiast customers.
Lyocell Twill
Twill is a fabric weave that adds depth and strength. Lyocell Twill takes it up a notch. It features a diagonal rib pattern that makes it look rich and structured. The best part is that it feels light, not bulky.
This fabric works great for wide-leg pants, tailored shirts, and soft blazers. It holds its shape without being stiff. Perfect if you want something stylish yet comfortable.
I’ve seen this fabric used in capsule wardrobes because it travels well and resists wrinkles. Many premium Jacket Manufacturers USA are incorporating Lyocell Twill into their sustainable collections due to these practical benefits. You’ll start seeing it pop up in fashion lines that focus on sustainable luxury.
Lyocell Denim
“Lyocell denim jeans”
Lyocell Denim might sound odd at first, but once you wear it, there’s no going back. It takes everything you love about denim and fixes what you hate. No stiffness. No heavyweight. Nothing.
Lyocell makes it soft. Lightweight. And way more breathable. It also has a nice drape, which means you can wear it very casually or dress it up. Great for warmer months when traditional denim gets too hot. Brands are experimenting with jackets and jeans. Lyocell Denim for 2025.
If you’ve been longing to start a denim brand, now’s your chance! Speaking of a denim brand. There are only 8 types of jeans that shouldn’t be missing in your store. Leading jeans manufacturers know these essential styles are what consumers demand most, making them crucial for your product lineup.
Lyocell Jersey
“Model wearing lyocell jersey vest.”
Lyocell Jersey is the everyday hero you didn’t know you needed. It combines the softness of Lyocell with the stretchy knit feel of jersey fabric. This makes it perfect for daily wear like t-shirts and casual dresses.
Expert Tip: Lyocell Jersey moves with your body and feels cool to the touch. Unlike cotton jersey, it doesn’t lose shape or feel heavy after a wash. You’ll love how it flows and how it stays breathable no matter the season.
More designers are picking this up for basics that actually feel premium. It’s ideal if you want comfort without sacrificing style.
How Much Does Lyocell Fabric Cost
Lyocell fabric prices depend on the grade and order volume.
For standard rolls bought wholesale. You’re looking at around $8 – $12 per yard for basic woven styles. Premium options like stretch Lyocell. Or brushed Lyocell goes for $15 to $25 per yard.
If you’re sourcing directly from certified mills, the cost per yard drops when you buy bulk lots. For orders above five hundred yards, the price can fall to $6 per yard, depending on the finish.
If you’re running a sustainable brand, Lyocell fabric offers long-term profit margins. It’s not bargain-bin cheap. However, customers will pay more for quality and green sourcing. That makes your markup easier to justify.
Does Lyocell Fabric Affect the Environment?
Lyocell fabric offers a clear edge for brands focused on sustainability. The base fiber comes from wood pulp. This is mainly eucalyptus that doesn’t rely on heavy irrigation. Or pesticides.
What really sets Lyocell fabric apart is the closed-loop system used in production. Almost all water and solvents are recycled within the system. Hence cutting down waste and toxic runoff.
If you’re marketing to eco-aware shoppers, this matters A LOT. Unlike traditional cotton or synthetic blends, Lyocell decomposes naturally and leaves no trace. That’s a serious selling point for Gen Z and millennial buyers who want eco options.
But you should know that not every manufacturer follows the full green process. At JaceApparell, we have Lenzing TENCEL and OEKO-TEX certifications.
Final Take: If your goal is to build a modern and ethical fashion brand. Lyocell fabric is a top-tier choice.
People Also Ask About Lyocell Fabric
1. Is Tencel the same as Lyocell?
Technically, because Tencel is the brand name for Lyocell fabric made by Lenzing. So, yes, it’s the same material but with verified sustainable sourcing. And strict environmental manufacturing standards.
2. What certifications are available for Lyocell fabric?
Look for certifications like OEKO-TEX and GOTS. The gold standard is Lenzing’s TENCEL label, which guarantees sustainable wood sourcing. Also, guarantees a closed-loop Lyocell fabric production system.
3. Is Lyocell sensitive to the skin?
No, Lyocell fabric is hypoallergenic and super gentle. It’s often used for sensitive skin apparel like baby clothes and bed linens. No reports of irritation from the brands we work with here at JaceApparel.
4. Where can I get top-quality Lyocell fabric?
Top-grade Lyocell fabric is available from Lenzing-certified mills or verified textile suppliers. Always request sustainability certificates and finish samples before placing bulk orders.
What’s Next
Ready to take your business to the next level with Lyocell fabric?
Then you are at the right place. Here at JaceApparel, we source and manufacturer premium apparel from pure Lyocell.
Everything you can think of, from jackets to trousers to swimwear. And the best part? We have the most affordable rates in China. So, you don’t have to spend everything on clothes and starve your marketing.
Let us help scale your profit margins.
Source:
1. lyocell.info – Discover the fabric of the future: Lyocell.
2. lenzing.com – Lenzing unveils the new potential of TENCEL™.