I’m sure you’ve heard that nylon spandex is ideal for sportswear-related products. But what exactly is this fabric, and what properties does it bring to the table?
Is it even ideal for working out?
Welcome to another expert insight here at JaceApparel. As a custom sportswear manufacturer, we’ve used nylon spandex for decades.
In this post, we’ll take a deep dive into the pros and, of course, the cons of using nylon spandex fabric for sportswear. By the end, you’ll be an expert on the fabric yourself. You’ll know exactly when and how to use it to elevate your brand’s sportswear line!
Let’s get into it!
Table of Contents
What is Nylon Spandex Fabric?
It’s not an exaggeration to say that nylon-spandex rules the sportswear industry.
This blend is pretty much on every sportswear. But what exactly is it?
Well, it’s actually not that complex. This fabric blend consists of nylon and spandex fibers (hence the name).
Here’s WHY we combine the two. Both of these materials have properties that are useful in sportswear. On their own, though…, they are quite lacking.
Let’s take a look at nylon, for example. It’s strong, lightweight, and quick-drying. But it’s not very stretchy or flexible by itself.
Combined with spandex, though, the blend becomes perfect for gym wear. Despite being stretchy, it transforms into a durable fabric. This is exactly why activewear manufacturers for startups typically recommend this versatile blend – it offers professional-grade performance without requiring massive production investments.
We’ll cover more nylon spandex properties later.
How is Nylon Spandex Made?
Creating nylon spandex is heavily science-y. But I’ll try to keep this explanation simple.
This process starts by producing nylon and spandex individually. Both are 100% synthetic fabrics, which means they’re made in a lab and don’t exist in nature.
Want some specifics?
Spandex is created by mixing macroglycol and diisocyanate monomer. Meanwhile, nylon is made by combining diamine acid with adipic acid.
Eventually, both materials are stretched into fibers. From this point, we can combine them to make nylon spandex! For extra durability in specialized applications, some manufacturers incorporate Ripstop Nylon Fabric technology – a reinforced weaving technique that prevents tears from spreading and adds significant strength.
So, how do these two fabrics come together?
It’s actually pretty simple—they’re woven or knitted together! No more of those too-techy processes!
The exact nylon-to-spandex ratio DEPENDS on which properties you want to highlight. More spandex means extra stretch, while more nylon adds durability and structure.
I’ll mention the most popular blend ratios in the next section!
5 Properties That Make Nylon Spandex Fabric Ideal For Sportswear
Here’s a closer look at what makes nylon spandex fabric for sportswear so great:
Stretchy and Flexible
Who would like stiff clothes when you’re always moving? I’m guessing—no one. Hence, the #1 property of this fabric is being all stretchy.
We have spandex to thank for its elasticity.… Did you know that spandex can stretch up to 5 times its original size?
Spandex’s elasticity is combined with nylon’s strength and durability. So, you get a stretchy fabric that does not lose its shape or form. Yes, even after repeated wear.
Pro tip: Want to make your clothes extra stretchy? The higher the spandex ratio, the more elastic the fabric will be! For the best stretch, use Lycra! Learn more about it through our Spandex vs Lycra guide.
Durable & Long-lasting
Nylon’s #1 feature is being tough. So, best believe that this fiber blend can handle wear and tear in the LONG TERM.
Spandex isn’t the most durable material, but don’t worry. Adding it to nylon will NOT affect its durability.
Of course, though, for the best durability, you may want to increase the nylon’s ratio.
Our advice: Give “care tips” to customers who buy your sportswear. This will GUARANTEE that your products will LAST.
Moisture-wicking
Nobody loves working out while wet from sweat. Luckily, nylon spandex has moisture-wicking properties. Customers can stay dry and comfortable while working out.
This is all thanks to nylon’s hydrophobic properties. It doesn’t absorb moisture. Instead, it pulls moisture away from the skin and lets it evaporate.
Tip: Include fabrics like polyester to boost the moisture-wicking capabilities of your clothes!
Form-fitting
Clothes made of nylon spandex hug the body. They contour the wearer’s figure without feeling too tight or uncomfortable.
Spandex is the key contributor to this feature. As mentioned, it’s very elastic, so it can easily stretch around the curves or natural shapes of the body. Many leading Sportswear Manufacturers in UK prioritize this body-contouring quality in their premium athletic lines, recognizing its importance for performance and aesthetic appeal.
Quick-Drying
Nylon spandex fabrics dry fast. Even if you wear them for long hours during a marathon, they won’t be drenched with sweat by the time your race ends.
Both nylon and spandex are to thank for this quality. They are quick-drying materials. Nylon is light, so it barely holds water. Spandex, due to its elasticity, also can’t retain water.
3 Common Nylon-Spandex Ratios and Their Qualities
As promised, here are the best nylon spandex fabric for sportswear ratios we always use!
- 92% Nylon with 8% Spandex
This ratio leans more toward durability than stretchability. It’s often used for swimsuits and compression gear in the sportswear category. Outside that, it’s a popular choice for leggings, fitted tops, and everyday wear.
Using this ratio, the stretch is more for comfort than it is for functionality. Due to the high nylon percentage, clothes are also more durable.
- 80% Nylon with 20% Spandex
This ratio is our favorite nylon-spandex ratio for various gym clothes. You get the BEST of both worlds. This time, clothes are stretchier. Hence, they’re perfect for sportswear like:
- Yoga pants
- Gym leggings
- Sports bras
But nylon still has a high ratio. Hence, it will NOT lose its shape in the long term. And yes, it is still as durable as everyone wants their sportswear to be!
If you want form-fitting sportswear that maintains its shape, this ratio is the one to go for!
- 70% Nylon with 30% Spandex
Need the ultimate stretch? Add 30% spandex to your fabric blend. Problem solved!
We love using this blend for dancewear, shapewear, and clothing for HIITs. Yes, this blend really lets you move. It’s soft and very form-fitting.
The only downside is that clothes made using this ratio are less durable. You’ll want to give customers care tips to ensure they’re careful with their clothing.
Common Nylon Spandex Fabric for Sportswear
I’ve already mentioned some clothing items that use nylon spandex, but let’s go over a more elaborate list!
92% Nylon / 8% Spandex
Sports bras: Supportive with just enough stretch.
Swimsuits: Tough enough to handle chlorine and saltwater.
Compression sleeves: Snug fit to improve circulation.
80% Nylon / 20% Spandex
Leggings & yoga pants: Stretchy but still hold its shape.
Running shorts: Breathable and flexible for easy movement.
Base layers: Keeps you dry and regulates temperature.
70% Nylon / 30% Spandex
Wrestling singlets: Super stretchy for total mobility.
Shapewear: Contours and sculpts the body.
Gymnastics & dancewear: Maximum flexibility for high-energy moves.
Downsides of Using Nylon Spandex Fabric for Sportswear
No fabric blend is ever perfect. Even our favorite nylon spandex fabric for sportswear has its downsides, too. Let’s go over a few of them.
Higher Cost
Nylon spandex tends to be pricier compared to fabric blends like polyester spandex. This is all for good reason, though. It’s durable, stretchy, and resistant to wear & tear. Perhaps it has everything you could wish for from sportswear.
Tip for minimizing cost: Use lower spandex ratios. Or purchase fabrics when they go to clearance events!
Not Breathable
Nylon spandex is not very breathable. Wearing it can make the athlete feel hot, especially during intense workouts.
Tip to improve breathability: Incorporate mesh inserts or panels in your sportswear designs. They’ll boost airflow and prevent the wearer from “overheating.”
Absorbs Odors
Nylon spandex does not breathe well, so it eventually traps sweat. And with sweat comes everyone’s not-so-favorite—bad odor.
The good news, though, is that this isn’t usually MUCH of a problem. Most people just work out for an hour or two. Some don’t sweat too much, as well.
Tip for avoiding odors: Tell your customers. Always wash activewear immediately after use.
3 Tips for Taking Care of Nylon Spandex Fabric for Sportswear
Relay these tips to your customers. Guaranteed, your products will LAST!
Wash in cold water
Spandex should not be washed with hot water. Hot water will break down the fabric’s elasticity. So, remember to suggest that customers only wash with cold water.
Hand wash or use a gentle cycle
I’ve mentioned that nylon can handle wearing and tearing. But here’s the deal: Aggressive washing can stretch the fabric too much, or worse, it may damage the fibers.
So, stick to handwashing. If the customer wants to use the washer, consider using the gentle cycle.
Air Drying is Key
Just like hot water can ruin nylon spandex, hot air can do the same. So, skip the dryer’s high heat and allow the sportswear to air dry.
While you’re at it, suggest laying them flat to dry. Hanging spandex can cause it to lose shape. If the customer must hang them, tell them not to let the clothes hang for way too long.
Nylon Spandex Fabric and the Environment
Perhaps the biggest downside of nylon spandex is this:
This fabric blend has some environmental concerns. Creating both nylon and spandex from scratch requires a LOT of energy. Its carbon footprint is massive.
Natural fibers like cotton, on the flip side, barely impact the environment.
But this does NOT mean you need to AVOID nylon spandex.
Here are some tips for protecting the environment while using this fiber:
- Opt for clothing suppliers that use recycled nylon and spandex
- Encourage your customers to TAKE CARE of their clothes
People Also Ask About Nylon Spandex Fabric for Sportswear
1. What are other good fabric options for sportswear?
Polyester, cotton, and bamboo fabrics are also good options for sportswear. Polyester is typically cheaper but less flexible. So, not exactly everyone’s favorite. Cotton and bamboo fabrics are generally more expensive.
2. Can I use more than one fabric type for a sportswear item?
Absolutely! That’s why we have fabric blends. Nylon spandex, for example, is often blended with polyester to lower costs. In fact, most clothes use a type of fabric blend as it’s just more efficient! Oh, and make sure to check out what Twill fabric has to offer, too!
3. Will nylon and spandex stretch over time?
Yes, unfortunately. Like all types of fabric, nylon and spandex lose their quality over time. Spandex eventually loses its ability to return to its original shape. Nylon can also sag or deform after years.
4. Is sportswear a profitable niche?
Absolutely! Sportswear is projected to be worth $512 billion in 2027. Its annual growth rate is 7%, which may not sound like a lot, but that’s MASSIVE. But I guess—it’s not that surprising. I mean, everyone buys at least one form of sportswear in their life.
Conclusion
If you’re in the sportswear industry, you MUST utilize nylon spandex fabric for sportswear. It’s a STAPLE for sportswear. Ask any clothingpreneur. Most, if not all, will agree with me.
But, of course, you should source your nylon spandex from RELIABLE sources. Choose Private Label Activewear Manufacturers that recycle fabric. And contact suppliers that care about both YOU and NATURE.
Speaking of—JaceApparel is always one email or chat away. We’re always happy to have NEW clients on board. Let’s produce your nylon spandex clothing. At the same time, we’ll share all our knowledge and tips about the sportswear industry! Reach out to us!
Source articles:
Sportswear’s value: www.mckinsey.com
How spandex is made: www.madehow.com